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    Biosphere Corporation: Expands into Baby Diaper Production in Ukraine

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    Breaking News

    First Reicofil RF5 Line Starts Spinning

    PFNonwovens producing with latest generation technology

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    10.11.19
    The first line of the new RF5 generation has successfully extruded the first filaments at the nonwoven manufacturer PFNonwovens (PFN). Reifenhäuser Reicofil sets new standards in quality, output, line availability, efficiency, and machine intelligence with the new technology for the production of spunbond, meltblown, and composite nonwovens. The spunbond and meltblown technologies were totally revised for the RF5 technology The RF5 is also equipped with digital solutions from the Reifenhäuser Digital Business Platform. This paves the way for intelligent machines and intelligent production.

    “I’m delighted that the first RF5 line has started spinning successfully,” says Markus Müller, sales director at Reifenhäuser Reicofil. “I’m even more delighted that we were able to take this step in collaboration with our long-standing customer PFN. PFN started operations with our first RF1 line generation in 1992. Since then, the company has continually switched to our latest and best generation. And this is no exception now.”

    The semi-commercial line features high flexibility, thus permitting PFN to develop new products. Besides polypropylene, the line processes polyester. When combined with other products, it produces the components for diapers. Today, these components are produced separately in different processes. The specifications also include the production of Full High Loft. As a producer of nonwovens mainly used in the hygiene sector, PFN gains a significant market edge through RF5 technology. 

    The RF5 line is the first generation equipped with digital solutions from the Reifenhäuser Digital Business Platform. PFN is now based on a full equipment solution. It includes all the available modules that feature intuitive operation, continuous process and quality monitoring, predictive maintenance, and anomaly detection. For example, the line offers operators a productivity analysis that predicts exactly when a wear part will fail. It warns the operator of spinning dysfunction before it occurs and provides a troubleshooting guide.

    In addition, the RF5 line is equipped with an anti-contamination package providing an extremely high-purity end product. It also reduces noise, which improves working conditions for operators.

    When it comes to sustainability, Reicofil has also tuned energy consumption for efficiency. The Blue Package reduces energy consumption to achieve greater sustainability in production. For example, the extruders and calenders are specially insulated and the fans are equipped with high-efficiency motors.

    In September, a second line was commissioned at another customer. A third commissioning is planned for December. 
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      Manufacturer began producing surgical and N95 masks in 2020
      01.21.21

    • Facilities/Capacity | Machinery and Equipment | North America
      Shemesh Adds U.S. Headquarters

      Shemesh Adds U.S. Headquarters

      Green Bay site will also house demo line
      01.14.21

    • Education | Meltblown | Spunbond

      The Nonwovens Institute to Host Virtual Spunbond and Meltblown Course

      Course will be held in March
      01.14.21


    • Facilities/Capacity | Spunbond

      Fitesa to Add R5 Line in South Carolina

      Spunbond investment to be complete late next year
      01.12.21

    • Meltblown
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    • Spunbond

      Spunbond Report Predicts Continued Growth

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    • China | Medical | Middle East/North Africa | Spunbond

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      Chinese manufacturer buys 70% stake in Saudi nonwovens producer
      12.30.20

    • Facilities/Capacity | Medical
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      Belarus-based hygiene manufacturer increases mask production to 200 million pieces per month
      12.17.20

    • Facilities/Capacity | North America | Spunlace | Wipes
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      Jacob Holm to Expand Spunlace Capacity in Candler

      Line targeting sustainable products expected to launch by December 2021
      12.16.20


    • Composite | Medical | Nanotechnology | Spunbond

      Filti Launches NF95 Respirator

      Respirator is made with a spunbond, nonwoven and nanofiber composite media
      12.09.20

    • Facilities/Capacity | North America | Spunbond

      PFNonwovens Adds Second Phase to PA Expansion Plan

      Company scheduled to add lines in 2021 and 2022
      12.04.20

    • Facilities/Capacity

      K-C to Invest $140 million in Corinth Nonwovens Site

      New lines will develop products for absorbent products
      12.03.20


    • Meltblown | Western Europe

      Innovatec Starts Up Second Oerlikon Meltblown Line

      Lines to supply face mask material locally in Germany
      12.03.20

    • Facilities/Capacity | North America | Wipes
      Nice-Pak to Construct New Facility in Mooresville, IN

      Nice-Pak to Construct New Facility in Mooresville, IN

      $165 million investment will house manufacturing and a distribution center at a single location
      12.02.20

    • Medical | Meltblown | Spunbond
      Nonwovens Institute Receives Grant

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      Nearly $400,000 grant will be used to investigate improving the properties of materials for masks and respirators
      11.23.20

    Trending
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    Breaking News
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    • Minet Adds Spunlace Line in Romania
    • Lemu Group Engineers Mask-Making Machine
    • Armbrust American Adds Meltblown Manufacturing
    • P&G Reports 8% Sales Increase
    View Breaking News >
    CURRENT ISSUE

    January 2021

    • Biosphere Corporation: Expands into Baby Diaper Production in Ukraine
    • Trends in Diapers: Sustainability, Natural Ingredients or Other Features?
    • Baby Diapers A Changing Market
    • Ultrasonics for Nonwovens
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    • The Private Label Market
    • View More >



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