09.03.21
Changxing County, Zhejiang, China
www.kingsafe.com
2020 Nonwovens Sales: $450 million (estimated)
Key Personnel
Yan Huarong, CEO
Plants
Zhengjia, Guangdong, China
Processes
Spunlace, spunbond, meltblown, hot air
In 2020, Kingsafe tripled the sales of spunbond nonwovens, increased its spunlace business by more than 150%, and increased sales of wipes (OEM) by about $123 million (RMB800 million) as the company has shifted its focus toward wipes and spunlace manufacturing, according to Yan Huarong, CEO.
Kingsafe started its business with manufacturing garment fusible interlinings three decades ago, and today, its interlining business continues to be one of the company’s three major businesses. The other two are nonwovens and wipes. As the market has matured, the growth rate of the fusible interlinings business has slowed down to about 10% every year, with sales currently around RMB400 million. The company hopes to keep this business steady by focusing on high quality in the future.
Beyond interlinings, Kingsafe also makes spunlace, spunbond, air through and absorbent cotton nonwovens. Among these, the spunlace business is growing the most quickly, with an annual capacity of 220,000 tons on 19 lines. The spunbond business, meanwhile, comprises 10 lines, which produce 80,000 tons of roll goods each year. One of the spunbond lines is a 3.2 meter SSMMS line while the others are SMS lines. The company’s two air through lines produce 6000 tons of roll goods per year, and the annual capacity of the absorbent cotton production line is 4000 tons.
Looking ahead, Kingsafe will complete a second phase of facility construction in Huzhou, China, which will allow it to make 10,000 tons of absorbent cotton materials per year. Kingsafe also has plans to establish production plants in Guangdong, Chongqing, Tianjin and Wuhan, all in China.
According to Huarong, chairman of Kingsafe, the company’s strategy is growing with high-efficiency and high-quality materials based on high capacity and focusing on the wipes business and spunlace manufacturing.
The sudden outbreak of Covid-19 dramatically increased the demand of medical protective goods. In order to help ease the desperately short supply of masks in China in early 2020, Kingsafe remodeled its existing three SMS spunbond-meltblown lines and shifted them all into meltblown nonwovens production. As soon as the situation got under control in China, and the number of overseas cases began increasing, Kingsafe shifted its SSMMS and SMS production lines to manufacture nonwovens for protective garments. Its maximum monthly capacity climbed to 70 tons of product, which were all exported to overseas markets.
Today, wipes in the market can be classified mainly as baby wipes, adult wipes and hospital disinfection wipes, with baby dry wipes and adult dry wipes developing quickly. “We see more and more consumers recognizing the advantages of wipes and using them as daily necessities,” Huarong notes. “Meanwhile, as the volume of wipes keeps increasing, the price decreased 2/3 compared to five years ago, and the cost is expected to drop further in the future.”
In 2020, Kingsafe sold more than four times the amount of spunbonded nonwovens and 2.5 times of spunlace nonwovens compared to the year before. “Recently, we delivered about 200 containers to a customer in the U.S. each month, all these nonwovens will be processed as disinfectant wipes,” Huarong says.
Additionally, with the acquisition of Nantong Weier Nonwovens New Material Co., Ltd., Kingsafe added a flushable, degradable line plus wood pulp composition function with 6000 tons of annual production capacity. In the future, the company will make further investments based on market development needs.
The production of wipes and nonwoven fabrics for wipes will become the top priority of Kingsafe. Therefore, the company has taken a series actions. So far, a new factory has been built in Guangdong. “In the second half of 2019, we set up the Wuhan plant. We will have the Chongqing plant and Tianjin plant in 2021 and 2022. In addition, we will expand our Huzhou facility,” Huarong explains. “In terms of production lines, we will install 12 more production lines. Two of them are spunbond lines and the remaining 10 are spunlace lines.”
www.kingsafe.com
2020 Nonwovens Sales: $450 million (estimated)
Key Personnel
Yan Huarong, CEO
Plants
Zhengjia, Guangdong, China
Processes
Spunlace, spunbond, meltblown, hot air
In 2020, Kingsafe tripled the sales of spunbond nonwovens, increased its spunlace business by more than 150%, and increased sales of wipes (OEM) by about $123 million (RMB800 million) as the company has shifted its focus toward wipes and spunlace manufacturing, according to Yan Huarong, CEO.
Kingsafe started its business with manufacturing garment fusible interlinings three decades ago, and today, its interlining business continues to be one of the company’s three major businesses. The other two are nonwovens and wipes. As the market has matured, the growth rate of the fusible interlinings business has slowed down to about 10% every year, with sales currently around RMB400 million. The company hopes to keep this business steady by focusing on high quality in the future.
Beyond interlinings, Kingsafe also makes spunlace, spunbond, air through and absorbent cotton nonwovens. Among these, the spunlace business is growing the most quickly, with an annual capacity of 220,000 tons on 19 lines. The spunbond business, meanwhile, comprises 10 lines, which produce 80,000 tons of roll goods each year. One of the spunbond lines is a 3.2 meter SSMMS line while the others are SMS lines. The company’s two air through lines produce 6000 tons of roll goods per year, and the annual capacity of the absorbent cotton production line is 4000 tons.
Looking ahead, Kingsafe will complete a second phase of facility construction in Huzhou, China, which will allow it to make 10,000 tons of absorbent cotton materials per year. Kingsafe also has plans to establish production plants in Guangdong, Chongqing, Tianjin and Wuhan, all in China.
According to Huarong, chairman of Kingsafe, the company’s strategy is growing with high-efficiency and high-quality materials based on high capacity and focusing on the wipes business and spunlace manufacturing.
The sudden outbreak of Covid-19 dramatically increased the demand of medical protective goods. In order to help ease the desperately short supply of masks in China in early 2020, Kingsafe remodeled its existing three SMS spunbond-meltblown lines and shifted them all into meltblown nonwovens production. As soon as the situation got under control in China, and the number of overseas cases began increasing, Kingsafe shifted its SSMMS and SMS production lines to manufacture nonwovens for protective garments. Its maximum monthly capacity climbed to 70 tons of product, which were all exported to overseas markets.
Today, wipes in the market can be classified mainly as baby wipes, adult wipes and hospital disinfection wipes, with baby dry wipes and adult dry wipes developing quickly. “We see more and more consumers recognizing the advantages of wipes and using them as daily necessities,” Huarong notes. “Meanwhile, as the volume of wipes keeps increasing, the price decreased 2/3 compared to five years ago, and the cost is expected to drop further in the future.”
In 2020, Kingsafe sold more than four times the amount of spunbonded nonwovens and 2.5 times of spunlace nonwovens compared to the year before. “Recently, we delivered about 200 containers to a customer in the U.S. each month, all these nonwovens will be processed as disinfectant wipes,” Huarong says.
Additionally, with the acquisition of Nantong Weier Nonwovens New Material Co., Ltd., Kingsafe added a flushable, degradable line plus wood pulp composition function with 6000 tons of annual production capacity. In the future, the company will make further investments based on market development needs.
The production of wipes and nonwoven fabrics for wipes will become the top priority of Kingsafe. Therefore, the company has taken a series actions. So far, a new factory has been built in Guangdong. “In the second half of 2019, we set up the Wuhan plant. We will have the Chongqing plant and Tianjin plant in 2021 and 2022. In addition, we will expand our Huzhou facility,” Huarong explains. “In terms of production lines, we will install 12 more production lines. Two of them are spunbond lines and the remaining 10 are spunlace lines.”