Beaulieu Fibres International Exhibits New Fibers Addressing Performance and Sustainability


Bio-circular fibers have a negative carbon footprint

Beaulieu Fibres International puts forward its sustainability ambitions at INDEX23, offering nonwoven producers the support of its full range of resource-saving and carbon footprint-reducing bicomponent fibers for industrial and hygiene applications.

“In our approach to offer fibers that build futures, we prioritize the delivery of a fit-for-purpose performance fibre that also embraces circular economy and boasts sustainability-related properties. Through collaboration, and by leveraging our R&D capabilities, we can help nonwoven producers to take positive steps towards their sustainability targets and product performance goals,” comments Maria Teresa Tomaselli, general manager, Beaulieu Fibres International.

For more sustainable hygiene nonwovens, INDEX23 visitors are invited to discover the Meralux Bico Trilobal class of fibers, enhancing raw material savings, nonwoven basis weight reduction, significant CO2 reduction, and recyclability potential. With their particular cross-section shape, these unique polypropylene / polyethylene fibers achieve a reduced weight of fibers with the same fiber coverage compared to a round Bico PP/PE fiber. Savings of up to 54% fibre use can be achieved, resulting in a 57% carbon footprint reduction. Meralux Bico Trilobal fibers offer possibilities for higher opacity, higher bulkiness and improved liquid management, to bring significant improvements to the dryness of nonwovens for hygiene applications. Moreover, the fibers are designed for recycling thanks to the use of polyolefin polymers.

On the path towards 100% recyclable industrial applications, choose UltraBond, Beaulieu Fibres International’s innovative bonding staple fiber to gain a significant ecological footprint reduction for 100% polyolefin nonwoven products and eliminate the need for latex or other chemical binders.

Nonwoven producers benefit from a reduction in production and energy costs, and ultimately from a lower carbon footprint, as processing UltraBond requires no water and happens through thermal bonding, a 100% dry process. This “greener” production process is highlighted in Rewind event carpet, a 100% PP needlepunched flooring solution. During production it requires 85% less energy and 100% less water, and generates 55% less CO₂ compared to traditional event carpet.

As of March 2023, Beaulieu Fibres International is able to offer bio circular products from all three manufacturing sites. The ISCC Plus certifications for both the Belgian and Italian plants confirm to the nonwoven market that the development of sustainable fiber solutions with a negative carbon footprint is now possible.

There are samples to discover at Beaulieu Fibres International’s INDEX23 Stand 1340.

Be the first to share feedback on Beaulieu Fibres International’s newest technology demonstration of Hyper Soft fibers for even more comfort. The extremely soft PET/PE Bico fiber-based nonwoven prototypes will be presented to visitors for comparison to the current softest fibers commercially available. Over to you to indicate which samples could become the new future standard in top sheet softness.

The INDEX23 Innovation Lab will showcase the diverse applications of nonwovens and their specific properties. Nonwoven samples, produced with industry-related fibers from Beaulieu Fibres International, will be displayed in the areas of adsorbent hygiene products, personal care / baby wipes, construction / building, geotextiles and filtration.