Dukane has introduced the Optibonder, a state-of-the-art ultrasonic bonding system that offers unparalleled precision, ease of integration, and sustainability for nonwoven applications. The Optibonder combines Dukane’s proprietary Active Force Control (AFC) technology with a high-performance servo actuator, enabling manufacturers with industry-leading control of Frequency, Amplitude, Force, and Position.

Designed with a compact footprint, the Optibonder easily integrates into existing or new production lines, making it an ideal solution for manufacturers looking to replace outdated bonding methods. The system’s intuitive user interface, powered by Dukane’s iQLinQ software, enables seamless automation and provides complete control over parameters, including frequency, amplitude, force, and position, ensuring 6-sigma quality levels.

Key Features and Benefits:

• Compact and Flexible Design: The Optibonder is a drop-in replacement for existing bonders. It features FEA-optimized sonotrodes in standard and custom widths, making it a versatile choice for diverse production environments.
• Enhanced Sustainability: By eliminating petroleum-based adhesives and using significantly less energy than adhesive systems, the Optibonder supports manufacturers in reducing their carbon footprint.
• Real-Time Data: Dukane’s iQ AiM generator provides real-time data with industry-leading feedback rates, delivering immediate performance insights and enabling full transparency and control within Industry 4.0 environments.
• Advanced Communication Options: Equipped with standard Ethernet/IP and optional Profinet, Powerlink, and EtherCAT protocols, the Optibonder seamlessly connects with plant control and supervisory systems.
• Precision and Control: With a maximum force capability of 4,000 Newtons and an optical position encoder resolution of 0.1 microns, the Optibonder ensures precise, high-speed bonding, essential for applications like leg cuff attachment and side seam construction in nonwoven products.