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Complete Nonwoven Lines
| Code: 6900075 1 x complete nonwoven line |
| Type: Complete Needling Line Width: 3600 mm YOC: 1999-2004 EL: 380/3/50 |
| Consisting of: - 01 Lidem x bale-opener, ww: 2000 mm - 01 Lidem x fine-opener, ww: 1200 mm - 01 Masias automatic bin blending unit with automatic bin emptier, year 1994 (refurbished 2004), type MEZCLACAR 3000/7.5, 3.0 x 7.5 x 3.5 m bin capacity. - conveyor belt to hopper-feeder - 01 Marlasca card, yoc: 1982 - fully refurbished 2004, ww: 2050 mm, volumetric hopper feeder, feeding rolls, breast, 2 main swifts, doffer, comber take-up by Montenero from 2004 - 01 Guasch SV-92 crosslapper, yoc: 2004, ingoing 2500 mm, outgoing 4000 mm - 01 compressed bat-feeder, belt type - no fingers. - 01 Fehrer NL 21 needle-loom, yoc: 1999 - fully refurbished 2004 including new electrical controls and drives, ww: 3600 mm, 40 mm stroke, 10,000 needles/lm, downstroke, 1200 rpm, doubleboard + spareboard - 01 Fehrer NL 21 needle-loom, yoc: 1999 - fully refurbished 2004 including new electrical controls and drives, ww: 3600 mm, 40 mm stroke, 10,000 needles/lm, upstroke, 1200 rpm, doubleboard + spareboard 01 Lidem longitudinal cutter, yoc: 2004, with 7 blades 01 Lidem winder, yoc: 2004, ww: 3600 mm Line has produced multiple types of needlepunched felts, from light to heavy as requested. |
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| Code: 6900106 1 x STP Impianti complete nonwoven line |
| Type: Spunbond line Width: 3400 mm YOC: 1994 EL: 380/3/50 |
| for the production of PP spunbond in the range of 13 - 120 gsm for agriculture, roofing, medical, bedding, upholstery, filtration and hygienic products, composed as follows; -02 Battaglio extruders with 4 hoppers each, new screw, only used one year -02 STP Impianti spinning beams, each with 16 pumps, each pump controls 4 streams and each stream has 8 jets. -01 STP Impianti laydown and formation mat -01 Küsters 412.50-3500 calender, two cylinders -01 Weko spaying system for anti-static, hydrophilic, hydrophobic, etc... additions -01 Fleissner air-through dryer -01 Celli pope winder Line is fully complete with 02 x Ingersoll Rand CENTAC compressors, ultrasonic cleaning station and dryer. Average production is 700 kgs/hr at 200 m/min. CD/MD properties close to 1 for excellent strength and tear properties in both directions. |
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| Code: 6900107 1 x Varemac complete nonwoven line |
| Type: Spunbond line Width: 4300 mm YOC: 1992-2004 EL: 380/3/50 |
| for the production of PP spunbond in the range of 14 - 120 gsm, mainly for industrial uses. Consisting of; -04 Piovan dosing units (model C101 and 3 x C501X) with vacuum pump (MDW500/40), -newly installed in 2004 -01 RV160/33D extruder with filter exchange bloc -01 RV-SB 96/200 spinning head -96 spinneret packages (48 working and 48 stand-by) -02 spinning-pump driving groups, each group with 24 pumps - individually controlled -48 + 48 jets -air quenching section -02 drafting and distribution groups -laydown conveyor, ww: 4800 mm -01 Küsters 413.60-4600, 3-cylinder calender (only 2 cylinders installed), max pressure 72 tons, with HTT WTE burner, 75 kW -01 Freira UNIX pope-winder with two edge-slitters and 7 printing heads -01 Freira TR450 slitter/re-winder with 18 knives, ww: 4300 mm, max dia 1200 mm. Complete with all controls and electrical panels. |
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| Code: 6900114 1 x Hergeth/Spinnbau/Küsters/Edelmann complete nonwoven line |
| Type: Complete thermobonding line Width: 3500 mm YOC: 1989/1993/1998 EL: 380/3/50 |
| Thermobonding line making PP material of 18 - 40 grams/sqm, running 160 m/min, production average 500 kgs/hr on 23 gsm. Rawmaterial staplefibers 38-40 mm of 2 Dtex consisting of : 01 Hergeth SML 6-chamber mixer, ww: 2000 mm, length 3600 mm, yoc: 1989 01 Hergeth MTO/S fine-opener with feeding silo, ww: 1250 mm, yoc: 1992 01 Hergeth TV-300/4S material transport fan, yoc: 1985 01 Hergeth MC/W Masterchute chutefeed, yoc: 1989 with SK airpressure control from 1993 01 Spinnbau card, yoc: 1993, with licker-in, breast w/ 1 worker/stripper, single main cylinder with 5 workers/strippers, doffer with randomizing rollers and condensor take off system (see sketch on photo). 01 Transport belt with edgetrimming and vacuum transfer cylinder into the calander 01 Küsters 2-cylinder calander, yoc: 1993 with 1 S-roll and 1 roll engraved. Thermal oil heated including pumps and motors but excluding boiler. Exit in water cooled roll. 01 Edelman 640.015 slitter/winder, yoc: 1984, 12 knives fitted but provision for 40. Upgraded with Siemens Simatic Plc system, minimum slitting width 35 mm, core dia 76 mm including load table and 2 sets of steel cores for continuous changing. |
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| Code: 6900122 1 x HDB/Asselin complete nonwoven line |
| Type: Complete Needling Line Width: 4900 mm YOC: 1986-1987 EL: 380/3/50 and 220/3/ |
| for production of various needle-punched products, from 90 - 2000 gsm. Max production capacity 600 kgs/hr, clothed for PP, Polyester, Viscose and various mixes. Consisting of; 01 HDB type BTT 4 feeding bin and vibration chute feed, ww: 3000 mm, yoc: 1986 01 HDB Galaxy card, ww: 3000 mm, yoc: 1986, breast w/ 1 worker/stripper, main swift w/ 5 workers/strippers, doffer 01 HDB crosslapper, ingoing 3000 and outgoing 3000 mm, yoc: 1986 01 HDB Galaxy card, ww: 3000 mm, yoc: 1986, breast w/ 1 worker/stripper, main swift w/ 5 workers/strippers, doffer, transfer cylinder, 2nd main swift w/ 5 workers/strippers, 2nd doffer, take-off by comb. 01 Asselin 480 crosslapper, ingoing 3000 and outgoing 6000 mm, yoc: 1987, max infeed speed: 80 m/min 01 Asselin 1500 DF pre-needler, ww: 5500 mm, yoc: 1987, hub 70 mm, max stroke frequency 750 01 Asselin 4E 16 DF finishing needler, ww: 5300 mm, 4 boards, up and downstroke, max stroke frequency 1335 strokes/minute, hub 60 mm, 4 x 4200 needles 01 take-up unit with accumulator, edge-slitting and one middle slitting knife, cylinder width 5070 mm, max working width 4900 mm. 01 Laroche edge-trim openers, ww: 250 mm, yoc: 1987 |
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| Code: 6900123 1 x Fehrer/Fleissner complete nonwoven line |
| Type: V21/K12 Width: 2200 mm YOC: 1993-2005 EL: 380/3/50 |
| Complete nonwoven line for making wadding products between 80 - 600 gr/sqm, Speed from 5 - 25 meters depending on products manufactured, basically for PE regenerated fibers with melt fibers consisting of: 03 x Falubasz weighhopper feeders each with feedtable and pneumatic weighing system-93 01 x Collecting belt for the weighhopper feeders as well as 2 return channels from (card and side cut) waste in production 01 x Falubasz carding wolf used for mixing of fibers 01 x Falubasz material fan to fiber mixing chamber 01 x Falubasz 6 chamber mixing unit type MW6 from 2000 with material fan 01 x B. Mailinger silo and material feed type RSP from 2002 to V21 unit 01 x Kukla wagen measuring system type E-DBW-A from 2004 connected to feed belt for K12 unit 01 x Fehrer webforming card unit type V21/R from 2004 01 x Fehrer K12 card unit with adjustable width settings and suctions device for swift return of excess fibers into the fiber opening system 01 x Fleissner gasheated (15 qbm/hr) oven type Vario air, TVZ22/HG/AZ for 2 chambers with Termotec type TE 1.1 burners and Venta curculating fan motor system, 1 chamber cooling area type KZVU21/KS all from 2005 01 x Finishing treatment section with 4 cylinders of which 2 are for further heatsetting thermal oil heated and 2 are for cooling. The system can be set in 3 different operations depending on request for finished products. 01 x Amdes accumulator, length cutting, crosscutting and winding 01 x Wadding compactor 01 x Airpool compressor with dryer to serve the requested airconsumption for the line. All is in top class condition. |
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| Code: 6900126 1 x MTV/Bematic/Automatex/Bombi/Technoplants complete nonwoven line |
| Type: Complete Needling Line Width: 6000 mm YOC: 2007 EL: 380/3/50 |
| complete nonwoven needle-punch line for mainly geotextile, consisting of; MTV opening & blending with 3 x CA 1500 baleopeners with electronic weigh-pans and mixing system going into 2 x Bematic BHL 2500 fine-openers. 01 x Bematic BSS BHL – double doffer card, ww: 3000 mm 01 x Automatex FA5000TC crosslapper, ingoing 3000 mm, outgoing 6600 mm, speed max 100 m/min 01 x Automatex PR60/T pre-needler, ww: 6600 mm, downstroke, 6000 needles/linear meter, single board, max 1200 strokes/min, including compressed batt feeding system 01 x Automatex AG120/B finishing needler, ww: 6600 mm, upstroke, 2 x 6000 needles/linear meter, double board, max 1500 strokes/min 01 x Bombi CAL/3C/5.8, ww: 6000 mm, three-cylinder calender 01 x Technoplants accumulator, slitter & crosscutter and winder, ww: 6000 mm Capacity average 800 kgs/hr, running PES and PP fibers, 3.3 - 15 dTex with a fiber length of 50-80 mm. |
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| Code: 6900127 1 x Tomes/FOR/Fehrer complete nonwoven line |
| Type: Complete Needling Line Width: 3300 mm YOC: 1980-2005 EL: 380/3/50 |
| for the production of needle-punsch material for automotive products, carpet backing and geotextile. Capacity upto 200 kgs/hr with 3-6 denier fibers, 80-400 gsm run on the line. Consisting of: - 03 Tecnotex bale-openers with weighpans, spiked take-off cylinder, completely modified by Tomes in 2003, inlet conveyor of 2500 mm, ww: 2300 mm, with collecting belt and transport fan. - 01 blending bin/mixing box1 - 01 Bonino fine-opener consisting of an upper chute-feed, ww: 1000 mm that is feeding the opener, ww: 1200 mm - 01 volumetric chute-feed, yoc: 1992, ww: 2500 mm - 01 FOR card, ww: 2500 mm, double cylinders and double doffers - 01 Tomes crosslapper, yoc: 2003, ingoing 2500 mm and outgoing 3800 mm, mechanical inlet speed 80 m/min, outlet speed 25 m/min. Double carriage with compensation rollers. - 01 x 4 cylinder drafting unit - mechanically fixed smooth rolls - 01 x 2N pre-needler, single board, inlet with belt pressing system, 700 strokes/minute - 02 Fehrer NL21 needle-looms, ww: 3300 mm, 1000 strokes/minute - 01 final slitting and take-up unit The electrical system was fully redone in 2003 including motors. |
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| Code: 6900129 1 x FOR/Tomes/Asselin complete nonwoven line |
| Type: Thermo- and spraybonding line Width: 3300 mm YOC: 1999-2001 EL: 380/3/50 |
| For the production of resin and thermobonded and/or pre-needled material for waddings, mattresses, thermal and acoustic insulation and interlinings. Capacity: 500 kgs/hr with 6-25 denier fibers. 50-600 gsm run on the line. Speed max 20 met/min.Consisting of: -04 Tecnotex bale-openers with weigh-pans, inlet conveyor of 2500 mm (on 2 machines), ww: 2,300 mm, with collecting belt and transport fan -02 blending boxes -01 carding willow pre-opener -01 fine-opener with chute-feed, ww: 1000 mm - auxiliary equipment for material handling, mixing and transportation -01 dust collection unit -01 volumetric card feeding unit -01 FOR card, ww: 2500 mm, avantrain (with 3 w/s) + double cylinders and double doffers, condensing rollers at take off -01 Tomes crosslapper, ingoing 2500 mm and outgoing 3800 mm, mechanical inlet speed 80 m/min, outlet speed 25 m/min. Double carriage with compensation rollers. -01 x 4-cylinder horizontal web drafting unit, smooth rolls -01 Asselin pre-needler, type HL 3300 down stroke, ww 3300 mm - complete mixing set with feeding pump -01 Tomes 8 chamber, 3-layer air circulating oven with 1 external heat exchanger of 1.250.000 kcal/hr, entry to oven with spraybox and exit with spraybox, both spray cabins with filtration units and exhaust, exit in cooling section and suction belt -01 final slitting and take-up The electrical system was fully redone in 2003 including motors. |
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| Code: 6900131 1 x STP Impianti complete nonwoven line |
| Type: Spunbond line Width: 1600 mm YOC: 1993-2003 EL: 380/3/50 |
| for PP production of technical spunbond ranging from 17-120 gsm using MFI 32. Possibility to add Masterbatches and color. Consisting of; 01 Piovan polymer dosing system 01 Piovan masterbatch dosing system 01 Piovan color dosing system (from 2005) 01 Battaglio single screw extruder with Cofit polymer filter 01 single beam for 14 spinpacks with quenching system and complete with chiller + 14 injectors for drawing section 01 web formation and suction belt (from 2005) 01 Comerio 2-cylinder calender with cooling rollers, ww: 1900 mm (from 2005) 01 Celli automatic slitter and winder |
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| Code: 6900135 1 x Fleissner complete nonwoven line |
| Type: Complete Spunlace Line Width: 1800 mm YOC: 1996 EL: 380/3/50 |
| consisting of; 2 x Tecnotex baleopeners, ww: 1200 mm + collecting belt with fine-opener 2 x Tecnotex loading silos with vibra-feeds 2 x FOR double doffer cards, ww: 2000 mm 2 x Cormatex crosslappers, ww: 2000 x 2000 mm 1 x Fleissner Aquajet 4 step – 7 injectors, max pressure 250 bars, compl. w/ individual HP pumps, separators & water filtration 1 x Fleissner 4/1414-1800 horizontal dryer, 4 drums – dia 1414 mm, w/ external heating system and 2 regulation zones 1 x locally made winder |
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| Code: 6900136 1 x Fleissner/Hollingsworth complete nonwoven line |
| Type: Complete Spunlace Line Width: 3200 mm YOC: 1982-1999 EL: |
| running mainly hygiene products such as wipes in 25-70 gsm, average production about 275 kgs/hr, speed 170 m/min, consisting of; Fiber-opening line 1 (for bottom web); 01 x Fiber Controls F20 VBFX36 baleopener, ww: 900 mm, yoc: 1999, infeed 3.4 m 03 x Fiber Controls M6VBF baleopeners, ww: 900 mm, yoc: 1982, infeed 3.4 m take-up conveyor and Göring+Kerr metal detector 01 x American Trützschler MPM10, yoc: 1990 – multimixer 03 x Rando RO-38 opener/blender, ww: 900 mm Fiber-opening line 2 (for top web); 04 x Fiber Controls M6VBFX36 baleopeners, ww: 900 mm, yoc: 1982, infeed 3.4 m take-up conveyor and Göring+Kerr metal detector 01 x American Trützschler MPM10, yoc: 1990 – multimixer 02 x Rando RO-38 opener/blender, ww: 900 mm Carding line 1 (bottom web); 03 x Hollingsworth Master Cards with FBK 536 chute-feeds, ww: 2200 mm, yoc: 1993 each card with breaker cylinder, transfer doffer, finisher cylinder and exit doffer. 01 x Mount Hope 11-cylinder banana spreader (going from 2200 mm to 3400 mm) Carding line 2 (top web); 02 x Hollingsworth Master Cards with FBK 536 chute-feeds, ww: 2200 mm, yoc: 1993 each card with breaker cylinder, transfer doffer, finisher cylinder and exit doffer. 01 x Mount Hope 11-cylinder banana spreader (going from 2200 mm to 3400 mm). 01 x Spinbau Turbo card (randomizing unit), ww: 3200 mm with exit belt and vacuum roll. 01 x Fleissner spunlace line, ww: 3200 mm, yoc: 1999 inclined conveyor to water jet, entry flatbed with 2 injectors – 400 bar each 1st cylinder with 3 injectors – 250 bar each Water-jet flatbed with 6 injectors – 100 bar each 2nd cylinder with 3 injectors – 400 bar each De-watering belt Drying section 01 x Morrison high pressure dry cans, 3 groups with 12 cans each + 1 group with 4 cans, ww: 3200 mm 01 x Küsters 213.50-3600 calender, yoc: 1983, 2 cylinders – 1 embossed and 1 S-roll. (one set spare also available), 2 cooling rolls and Konas closed system hot oil heating unit. 01 x Eurotherm beta-gauge weight measurement system 01 x S+S (Search & Separate, Germany) metal detection system 01 x Parkinson Mark III take-up winder, yoc: 1982, for 1500 mm dia rolls 01 x Cameron off-line slitter/re-winder, yoc: 1985, single turret unwind stand, beltdriven positive unwind, score cut slitting section with 4 knives and single arbor rewind with press roll, max 1250 mm dia of finished roll, doffing table. The line is complete with 2 x Uraca KD 629 pumps (yoc: 2004), 4 x Uraca KD 725 (yoc: 1999) pumps and 1 x Uraca KD724 pump (yoc: 1999) and 4 x Idrosistem sandfilters (yoc: 2004). The line is fully controlled by Siemens PLC and has all AC-drives. |
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| Code: 6900138 1 x Thibeau/Asselin complete nonwoven line |
| Type: Complete Needling Line Width: 4050 mm YOC: 1980-1983 EL: 440/3/60 |
| Consisting of; Opening line; 01 James Hunter blending line consisting of (feeding both needlelines); 03 x 360 BFCV bale-openers, ww: 900 mm, yoc: 1973, very short infeed tables. Machines were fed by hand. 01 x 240 A bale-opener, ww: 900 mm, yoc: 1973, also with short infeed table. 01 x A19 conveyor belt 01 x Wise Industries pre-opener/mixer at the end of the conveyor Needle-punch line; 01 Thibeau VAT 6 chutefeed 01 Thibeau 13P3 card, ww: 2200 mm, composed with - licker-in with 1 worker/stripper - transfer cylinder - 1st main swift (breaker) with 3 workers/strippers - breaker doffer - transfer cylinder - 2nd main swift (finisher) with 3 workers/strippers - doffer with comb take-off Unwinder and infeed with J-box for backing material Asselin Model 350 crosslapper, ingoing 2200 mm, outgoing 4500 mm, speed 55 m/min Asselin SD41 2E 06 needle-loom, ww: 4100 mm, downstroke, 2 boards, 1450 spm, 5850 n/lm, hub 40 mm. Accumulator and winder, final outtake 4050 mm Running speed approximately 16 m/min |
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| Code: 6900140 1 x STP Impianti complete nonwoven line |
| Type: Spunbond line Width: 4500 mm YOC: 1995 EL: 380/3/50 |
| for production of PP spunbond (MFI 25-32), max 1000 kgs/hr, range 13-100 gsm, consisting of; 4 STP Impianti beams, each with 13 gear pumps each feeding 3 spinpacks 4 Battaglio single screw extruders 2 Battaglio co-extruders Spinning section complete with 2 silos, 2 predryers, 2 dosing systems for masterbatches and color and all accessories. 01 Küsters calender + electronic camera inspectio system 01 WEKO impregnation/spray system 01 Fleissner 1-1900-4500 dryer 01 Celli Combira system including horizontal pope winder for mother roll of max dia 2500 mm, 2 rotary stations and 1 slitter/rewinder for slitted rolls of max dia 1200 mm. Line is fully complete with all necessary auxilliaries, Coral compressor, chiller system for quenced air and thermal utilities. |
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| Code: 6900144 1 x HDB/Asselin complete nonwoven line |
| Type: Complete Needling Line Width: 2300 mm YOC: 1976-1987 EL: 380/3/50 |
| for needlepunched fabric ranging from 150 - 1000 gsm, working PP and PES, 3 - 17 dtex, capacity 150-200 kg/hr. Consisting of; 01 HDB card, ww: 1800 mm, single cylinder and single doffer, yoc: 1976 01 Camelback transfer system, yoc: 1976 01 HDB card, ww: 2200 mm, single cylinder and single doffer, yoc: 1976 01 Asselin 340 crosslapper, ww: 2200/2800 mm, speed 40 m/min, yoc: 1984 01 Asselin DF169 pre-needler, width: 2600 mm, yoc: 1987 01 Asselin DF4E finishing needler, width: 2500 mm, yoc: 1987, 4 boards, up and down 01 winding and slitting station |
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699. pilot/sample lines
| Code: 6990001 1 x pilot/sample line |
| Type: Width: 500 mm YOC: 1974-1990 EL: 380/3/50 |
| Consisting of: 01 Hergeth fiber-opener, ww: 750 mm from 1974, small feedtable inside the machine of 800 mm length, spiked lattice and beater rollers 01 Hergeth condesor, ww: 1000 mm, yoc: 1974 01 Hergeth fine-opener, ww: 1000 mm, yoc: 1974, saw-tooth rollers 02 Trützschler material fans, yoc: 1978 01 carding machine, yoc: 1974, ww: 1000 mm, complete with feeder, composed with; 1 feeding roller, small breast-section – dia 320 mm with 2 workers/strippers – dia 81/66 mm, main swift – dia 1400 mm with 6 workers/strippers – dia 122/90 mm, doffer – dia 540 mm. Outtake with web-separator so two webs of 500 mm each is taken out onto; 01 conveying system, length 1500 mm putting the two weblayers together 01 impregnation padder, 2-cylinders – dia 100 mm 01 foam-generator 01 coating/printbond machine, with doctor’s blade/knife for coating, two printing cylinders + 5 additional with different embossings 01 calender, 2-cylinders – dia 100 mm (steel and rubber) 01 Spooner drying oven, hot-oil heated, single passage, complete with 2 BOE-THERM 240 aggregates. 01 winding unit, ww: 500 mm In excellent running condition and complete with electrical panels. Few running hours as lab-unit only. |
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