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Thermal Bonding
| Code: 6310002 1 x Tomes through-air dryer |
| Type: FORNO A TAMBURO Width: 3400 mm YOC: 2003/2006 EL: 380/3/50 |
| Air-through oven with 2 drums stacked vertically, dia 2000 mm, circulation fan for each cylinder (45 kW each). Inlet with dancing roller system. Included is also the heat exchanging system with burner and pipes fired with Metan gas. Drying capacity of oven is about 700Kg/h of water as used today, but depending on how the unit should be working, different options are possible like adding one more heat exchanger, or use one cylinder as predryer and the 2nd as dryer, etc, etc, to increase drying capacity to more than 1000 kg/hr. Installed effect 85 kW + 750 000 kcal/hr (about 90 mc/h CH4) Exit with calander for keeping full tension of material, dia of cylinder 250 mm. |
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| Code: 6310003 1 x Fleissner through-air dryer |
| Type: Width: 3600 mm YOC: 1990 EL: 380/3/50 |
| natural gas heated, single cylinder - dia 1880 mm. Capacity 2300000 k/cal = 2900 kW Drying temperature 180 - 220 deg. C., speed: 70 gsm, mechanical speed: 10 - 120m/min |
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| Code: 6310004 1 x Fleissner/Weko through-air dryer |
| Type: 1/1414-4200 Width: 4200 mm YOC: 2005 EL: 380/3/50 |
| perforated drum dryer including spraying device, consisting of; single cylinder through-aid dryer. Drum dia 1414 mm, direct gas heating, web weight 15 - 100 gsm, web intake width 3800 mm, maximum speed 400 m/min, maximum product output 1300 kgs/hr, max evaporation 300 kgs/hr, drying temperature 120 deg. C., with Thermotec burner. The temperature uniformity across the working width is +/- 1.5 deg C. Weko compact III - centrifugal humidifier - with 1 feeding unit for liquid, 1 control panel, 2 spraying units width 3584 mm and 2 recovery systems. |
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| Code: 6310005 1 x Tomes through-air dryer |
| Type: FORNO A TAMBURO Width: 3400 mm YOC: 1985 EL: 480/3/60 |
| single cylinder dryer for needle-punched nonwovens, including heat-exchanger, 2 fans - single burner, heated by gas, drum-dia 2000 mm, up to 220 deg. C. |
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| Code: 6310006 1 x Valmet through-air dryer |
| Type: Width: 3200 mm YOC: 1996 EL: 380/3/50 |
| max temperature, 220 deg. C., web-width 2700 - 3200 mm through a deckling system, cylinder width 3200 mm, drum dia 1829 mm, heating by methane, Valmet Honeycomb system burner of 800 kW. Dryer has been working with both spunlace as well as top-sheet and ADL (thermobond). Max speed 320 m/min for 15 gsm products. |
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634. calenders
| Code: 6340019 1 x Ramisch calender |
| Type: Width: 2400 mm YOC: 1988 EL: 380/3/50 |
| Working width 2400 mm Cylinder width 2500 mm 2 Cylinders smooth/smooth but possible to exchange Working speed up to 100 m/min 2 pieces of cylinders with diameter 460 mm. Upper cylinder stationary, with smooth surface. Lower roll is possible to exhange: 1) Smooth surface roll - 100 % bind. 2) Engraved roll NW5 Casaretto - pattern 0,5 x 0,5 mm square, distance between centre 1,35 mm, height 0,3 + 0,3 mm, 13,72 % area bind, 54,9 points/sq.m. 3) Engraved roll NW22 Casaretto - pattern 0,9 x 0,9 mm square, distance between centre 1,65 mm, height 0,2 + 0,3 mm, 29,75 % area bind, 36,7 points/sq.m. Including: - Roll Bending system, pressure of the working rolls up to 150 bar. - 2 pieces of water cooled cooling rolls with Cr-nicel coat and diameter 250 mm. - Oil heating station, oil temperature up to 300 degrees C, electrical heating, automatically handling. |
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| Code: 6340025 1 x S.I.A. calender |
| Type: LAM 5000 Width: 4150 mm YOC: 1999 EL: 380/3/50 |
| speed 30 met/min, 2 cylinders - dia 400 mm, both cylinders can be heated, heating by thermic oil. Max heating temp 300 degrees Celsius, max material temperature is 270 degrees Celsius, max distance between cylinder 400 mm. |
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| Code: 6340027 1 x Küsters calender |
| Type: 213.50-3600 Width: 3600 mm YOC: 1984 EL: 380/3/50 |
| 3 cylinders, top cylinder engraved with diamond pattern 18% bonding, middle is S-roll smooth surface, bottom is engraved with soft pattern 11% bonding. Hot-oil heated including HTT boiler - model WTE 10-10-250-1 of 250 kW. Line pressure 95-105 daN/cm. Max surface temperature of S-roll is 160°C, speed 450 - 500 m/min. M/c does not have the operating panel as well as one oil heat coupling is missing. |
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| Code: 6340030 1 x Küsters calender |
| Type: 422.34/2500 Width: 2500 mm YOC: 2006 EL: 380/3/50 |
| 2 roller electro/steamheated calander with bottom roller steel and top S-roller embossed (both rollers dia 380 mm), total effect appr. 80 kW for products of 210 - 270 grams/sqm, pressure 900 kN. |
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| Code: 6340031 1 x Küsters calender |
| Type: 412.50 Width: 3300 mm YOC: 2004 EL: 440/3/60 |
| for thermobonding of drylaid carded or spunbond polyester (or other materials), two cylinders, one HOT-S roll 250, top roll - steel engraved. Capacity 660 kgs/hr, speed upto 110 m/min, line force max 110 n/mm, total force 525 kn (52 tons), hot-oil heated. Including also Aura heating unit. |
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| Code: 6340032 1 x Tomes/Beta calender |
| Type: Width: 3400 mm YOC: 1995 EL: 480/3/60 |
| for heat-setting of needle-punched (or other) nonwovens, oil-heated with electric burner - make Comiter (Italy), temperature up to 250 deg. C., 2 plain stainless steel cylinders - dia 500 mm. |
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| Code: 6340033 1 x Küsters/Krefeld calender |
| Type: Thermobonding calender Width: 3500 mm YOC: 1995 EL: 380/3/50 |
| originally supplied by Krefeld and fully upgraded and modified by Küsters in 1995. Only frame and cooling roll are original Krefeld. Maximum speed run: 200 m/min, temperature up to 170 degrees Celsius. Two cylinders, 1 x S-170 and 1 x engraved. Engraving pattern is Diamond 20%. Calender cylinder is directly heated with central hot oil system – so no burner is included in the package. Bottom roll is heated by oil with internal circuit. Oil in internal circuit is heated by heat exchanger (included in the package). Cooling cylinder – cooled directly with central cooling water. Relay control system by Satmatic (Finland). There is no PLC. Speed set point is coming from the machine before the calender. Heating is controlled by unit controllers from Honeywell. All motors are AC motors. Roller motor drives are frequency converters. Thermia B oil in the E-roll and Molsyn 1000-M oil in the S-roll. |
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