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Complete Medical & Hygiene Plants
| Code: 5900030 1 x Nuova Red Complete Hygiene Plant |
| Type: NR/AN86 + AR/PA86 Special S Width: 0 mm YOC: 1989 EL: 380/3/50 |
| Feminine hygiene complete production line consisting of: Pulp roll stand and hammer mill, forming unit and filtering system, pulp cutting section and core cutting unit, final product cutting section with 6 set of core and final cutting knives + silicone paper applicator, folding and individual wrap welding system - threefold easy wrap, vertical stacker with two exits and semi-automatic packing unit. This line can make 2 types of products A) 3-folded individually wrapped thin straight pantylines made of cellulose or airlaid 5 sets of core and final cut knives for this product 1 set of Sandvik knives B) Anatomically shaped sanitary napkin with channels 1 set of core and final cutting knives. Speed: 300 pcs/min for the 3-folded individually wrapped pantyliners and 350 pcs/min for the anatomically shaped sanitary napkin. |
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| Code: 5900033 1 x Tekma Complete Hygiene Plant |
| Type: Width: 0 mm YOC: 1994 EL: 380/3/50 |
| Complete line for adult-diapers in two sizes - medium and large, speed 150-160 pcs/minute. Regularly upgraded and retrofitted until last year Consisting of: double pulp loader, double hammermill, double filter and double drumformer. Acquisition layer with CTC splicers, SAP applicator, powered longitudinal folding, refrigerated side tape systems, bi and three folding station, vertical stacker and hydraulic compression unit. Mezzanine floor for raw materials, NW splicers and hotmelt systems, front and rear protections as per EU regulations. Millhouse, double drum and acquisition was added by GDM. Machine is already extended for frontal tape, elastic waist barrier and standing cuff system retrofitting. |
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| Code: 5900045 1 x PCMC/Bikoma/Nuova Red Complete Hygiene Plant |
| Type: Width: 0 mm YOC: 1982-2002 EL: 380/3/50 |
| complete PCMC baby-diaper production line for 4 sizes, mini, midi, maxi and junior, originally manufactured in 1982 but upgraded in 2002 composed as follows; - Osprey re-cycling cabin, cellulose/pulp unwinder for 4 reels, tissue unwinder for 2 reels, PCMC (Williams) hammermill/defibrator with vacuum screen, SAP dosage feeder, unwinding unit for non-woven and acquisition material, embossing and stinging compressing unit, pulp-pad cutting, length cutting and blue barrier unit, Bikoma legcuff and waistband unit for continuous processing - installed in 2002, polyethylene, legcuff, core, elastic-leg 1 and elastic-leg 2, edge-guiding system, Bikoma polyethylene unwinding unit continuous process - installed in 2002, fastening tape and pressing unit, water-cutting unit for leg-cut, Komer (Italy) bi-folding and cross-cutter - installed in 2002, Nuova Red stacker and bagger with two exit channels. Line is complete with all hot-melt glueing units, Siemens PLC S7 control panels, flow-system for pressure-increase unit for water cutters. Capacity 200 - 250 diapers per minute. |
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| Code: 5900048 1 x Dambi Complete Hygiene Plant |
| Type: BDM-3 Width: 0 mm YOC: 1980 EL: 380/3/50 |
| Complete line for sanitary pads with or without SAP, size 63 x 230 mm. Consisting of; - pulp roll stand for 3 rolls - Kamas mill KH-2 with sound insulation chamber, 30 kW motor - tissue unwinder - SAP feeder with electronic dosing with potentiometer - laydown of fluff (not with drum) - 1st folding section of pulp and tissue - dye cutter with spare knives available - unwinding stand for top-sheet (non-woven) - Meltex GR42-3X1 gluestation - unwinding stand for PE-film - 2nd folding station - closing of product with glue - release paper application system - final cutting station - bagging station Including also dust collection and filtration system. Speed: 125-170 ppm |
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| Code: 5900049 1 x Pacific Patterns Ltd. Complete Hygiene Plant |
| Type: Width: 0 mm YOC: 1975-1998 EL: 380/3/50 |
| Complete line for manufacturing of underpads. Consisting of; - pulp roll unwinding stand - Drum dust filter - Kamas mill KH-2, 30 kW motor -Fan and cyclone for transportation of fluff to core drum former -CCE core drum former with size change part for 3 sizes, - Laying table with 2 tissue unwinding stands - embossing roller and rotary cutter -laying table for PE-film and nonwoven including hot melt system and unwinding stations. -pressing unit after glue is applied -longitude folding -final cut off - manual stacking and packing table |
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| Code: 5900051 1 x Fameccanica Complete Hygiene Plant |
| Type: FA-X Width: 0 mm YOC: 1997 EL: 380/3/50 |
| Complete baby-diaper line 4 sizes (small, medium, large and XL), speed 400 ppm. Production of 14 million pieces per month and scrap/waste rate below 3%. Line is fully loaded with the exception of equipment for ADL. Original Fameccanica hammer-mill, drum-former and SAP-dosing system. All feed rolls with automatic splicing except tape and frontal tape which are manual. With leg elastics, leg-cuff, frontal tape and tape-tab. Original Fameccanica stacker with two exits. |
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591. Complete Hygiene Recycling Plants
| Code: 5910001 1 x Laroche Complete Hygiene Recycling Plant |
| Type: 013.0600 Width: 1400 mm YOC: 1982 EL: 380/3/50 |
| Fluff recycling line for sanitary products such as baby-diapers, adult incontinence diapers, feminine hygiene products. The line will separate non-woven, plastics and other material and re-cycle (re-use) the fluff and SAP (superabsorbent powder) to feed into an existing line again. Capacity 600 kgs/hr, consisting of; - hydraulic loading station - conveyor feeder with conical spikes, ww: 1500 mm, - feedtable length 3000 mm - CR 500 rotary cutter with two flying knives, ww: 500 mm - condensor with silo, perforated cage and delivery roller, ww: 1000 mm, built-in blower with speed adjustment - 1st fluff separator / step-cleaner with 6 beating rollers and separating screens, ww: 1000 mm - 2nd fluff separator / step-cleaner with 6 beating rollers and separating screens, ww: 1000 mm - relay condensor, ww: 1000 mm, perforated cage and delivery roller, built-in blower with speed adjustment - 1 x hopper feeding unit for recycled material into the process including a weighing device, ww: 1000 mm - Keller filter system - balepress for surplus and non-regenerated material |
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592. Complete wet wipe converting lines
| Code: 5920001 1 x Protner/Synchropack Complete wet wipe converting line |
| Type: Width: 0 mm YOC: 2004 EL: 380/3/50 |
| Wet wipe line for producing wipes in sizes 20x20 or 20x40(folded), consisting of: Semi-automatic unrolling station, revolving type, with preparation of always one roll ready for production. Protner model Multi-new wet/moistening unit from 2004 including mixing station, pumps for feeding as well as return material. Punching unit for different sizes Packing unit for a capacity appr. 12 000 packs/day Synchropack type 900 WP, version Termo-LTS-M1 from 2004 consisting of transport of wet wipes package appr. 6 meter, 2 units of de-roll of plastic cover for the wipes automatic change, punching unit for plastic opening spot, 2 positions for labeling (manual), Injection print for date application (Videojet series 170 i), wrapping of plastic cover and heating section for sealing of the package. Transport band to manual box packing. Capacity appr. 30 000 packs/day |
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| Code: 5920002 1 x Protner/Synchropack Complete wet wipe converting line |
| Type: Width: 1600 mm YOC: 2003 EL: 380/3/50 |
| Complete line for manufacturing of adult size wet-wipes for geriatric/hospital use (simple modification can be done for baby wipes). Capacity: 1200 packs / hour (60 wipes of 250 x 320 mm) or 2400 packs / hour (15 wipes of 250 x 320 mm). Line consists of: PROTNER wet-wipe unit Coil unwinder with balancing cylinder to remove nonwoven fabric tensions, max ingoing roll width 1600 mm, roll length 2700 lm. Weight of nonwoven fabric used from 40 gr to 70 gr with a mix of 70% viscose and 30% polyester. Longitudinal cut of five bands of 320 mm wide each by 4 pneumatic shearing heads, Impregnation system with 2 pipes with small holes, one inside the other to regulate flow, 10 valves, manual operation, to feed homogeneously along the pipes. First stage; folding of the bands in Z-fold with 5 break detectors. Second stage; piling of the 5 bands folded through 15 rolls. Transversal cut and stacking of wipes, electric cutter with frequency variator, it is possible to stack up to 8 units together, each unit of 5 wipes, that means 40 wipes ending with a control station. SYNCHROPACK - Flow Pack System, type Pack 900 Window Pack, Thermo LTS - M1 Effect 12 Kw and 6 bar air pressure, 2 coil feeders of packing material to not stop, IMAGE encoder, blade to precut the window for opening, labeler, coupon of sealing, formator of package and longitudinal thermo sealing, thermo sealing of extremes, system verification. |
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